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OEE Monitoring for Packaging Lines Real-time availability, performance and quality data from the line

Know exactly how your packaging lines are performing while they run. Perinet makes OEE visible in real time: availability, performance and quality, from the machines and sensors you already have. No new control system. No production stop.

Realisation

  • ZentNodeOEE adapters capture signals from the packaging machines in real time, including:
    • production speed,
    • unit numbers (good/n.i.O.),
    • running and downtimes of the machines.
  • The data is stored on a ZentEdge server, which provides an SQL database.
  • The key figures of availability, performance and quality are visualised via dashboards, supplemented by reports for detailed analyses.
  • The solution enables easy scaling to additional machines or production lines without interrupting ongoing operations.

Added value

  • Real-time transparency: production problems can be recognised and rectified immediately.
  • Data-based optimisation & increased efficiency: Long-term analyses of the OEE data leads to a continuous improvement of the processes, minimising downtimes and increasing productivity.
  • Cost efficiency thanks to short installation time: The installation was completed in just a few hours without any changes to the machine controls, and the solution was implemented without interrupting production.
  • Flexibility & scalability: The modular ZentNodeOEE adapters allow the system to be easily extended to other machines.

Additional application options

  • Assembly lines: Monitoring efficiency in the production of consumer goods, e.g. electrical appliances or furniture.
  • Textile production: Measurement of machine running times and production quality for weaving machines or printing processes.
  • Logistics centres: monitoring the availability and performance of automated sorting systems.
  • Paper industry: Analysing efficiency in the production of packaging materials such as cardboard.
  • Plastics processing: OEE measurement for injection moulding or extrusion machines.
  • Electronics production: Monitoring the production performance of automated assembly systems.

Do you have any questions or a project?

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